Customer Success · Footwear Manufacturing
Tangerine Footwear Pvt Ltd
Tangerine Footwear’s Journey to a Fully Digitized, High-Performance Manufacturing Ecosystem.
Explore how TPCS unlocks speed, accuracy, and total visibility across every department.
50%
Purchase team time saved (Costing→BOM→MRP→PO)
30%
Reduction in production bottlenecks
↑
Inventory visibility & on‑time issues
≤ 40%
Process efficiency improvement via QC analytics
Company Overview
Tangerine Skies is a distinguished footwear manufacturer headquartered in Manesar and part of the $3 billion+ OfBusiness group. Established in 2013 with a strong foundation in luxe leather craftsmanship, the company has evolved into a diversified manufacturing leader spanning footwear, bags, and belts.
With a state-of-the-art 400,000+ sq. ft. facility—equipped with advanced Italian machinery and supported by highly skilled Indian artisans—Tangerine Skies seamlessly integrates precision, quality, and scale. The facility delivers an impressive output of more than 3,000 units per hour, enabling the company to meet the unique demands of both luxury and fast-fashion brands.
Their ability to balance intricate detailing for brands like Coach and Michael Kors with the agility required by trend-driven labels such as Zara positions Tangerine Skies as a true industry powerhouse.
Scope at a Glance
- Centralized costing & BOM standards
- MRP‑driven indents & PO release
- Requisition‑based material issue
- Real‑time WIP tracking (cutting & stitching)
- Job‑work tracking and final dispatch
Challenges
Manual costing & inconsistent item masters
Excel‑based sheets and naming inconsistencies drove errors and delays in BOM & procurement planning.
Time‑consuming planning & indents
Material identification and coordination with merchandising slowed BOM finalization and PO initiation.
Limited stock visibility
Manual requisitions and mismatched physical vs system stock hindered on‑time issues.
Register‑based WIP & reactive QC
Day‑end consolidation; reworks not captured, delaying corrective action.
TPCS Solution
Costing & BOM
- Centralized, standardized costing with accurate item masters
- Version control to minimize manual errors
- Faster sourcing & supplier follow‑ups tracked in system
MRP & Purchasing
- Orders synced with BOM; exact requirements auto‑calculated
- Netting against available stock; one‑click indents
- Seamless PO creation from MRP; fewer manual steps
“TPCS is very user‑friendly and convenient. PO release is smooth and efficient.” — Mr. Mayank, Sourcing Team
Inventory, WIP & QC
- Requisition‑based issue and reconciled physical vs system stock
- Tablet/job‑card based WIP with live stitching & cutting visibility
- Digital QC with hourly output, rework accountability & DHU analysis
Business Outcomes
50% faster Procure‑to‑PO
Automated MRP → Indent → PO flow cut manual steps for purchase team.
30% fewer bottlenecks
Live WIP exposure improved balancing and decision‑making.
On‑time material issues
Item requisition in TPCS ensured prompt availability.
Up to 40% process efficiency gain
Line‑wise rework/rejection analysis improved quality & transparency.
“TPCS is very user‑friendly and convenient. PO release is smooth and efficient.”
— Mr. Mayank, Sourcing Team
Interested in Similar Outcomes?
We’ll map your current processes and simulate the impact across MRP, Inventory, WIP and QC.